The Combined Stud and Track Roll Forming Machine is a cutting-edge and efficient solution for manufacturing both stud and track profiles in one machine. This innovative machine is specifically designed to produce high-quality studs and tracks with precision and flexibility. With automated controls and precision engineering, it ensures seamless and accurate roll forming, resulting in consistent and precise profiles. The machine is versatile and can handle various materials like steel, aluminum, or other alloys, making it ideal for a wide range of construction and framing applications. Experience superior stud and track production and streamline your manufacturing processes with this reliable and high-performance Combined Stud and Track Roll Forming Machine.
Combined stud and track rolling forming machine is designed based on the idea of one machine for two or more types profiles like stud and track meanwhile two profiles could work together. Those two profiles can work at the same time. Here I will take the following drawing profiles for examples.
Combined stud and track rolling forming machine:
Main Machine of Combined stud and track rolling forming machine:
Size: 4800х1800х1400Weight t: 3.2tons
Voltage:380V/50HZ3Phase(as customer’s request)
Roller fixer : Guide column
Frame : middle plate welded
Memorial arch frame type
Frame thickness:25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 40Cr steel with tempering
Diameter of shafts: φ60mm
Number of rollers for wall angle stud :11 rollers
Number of rollers for C channel :14 rollers
Main power: 5.5 kw for each part
Cycloidal planetary gear speed reducer
Punching holes The hydraulic station to punch holes, one station.
The molds are changeable. We will give related holes molds.
Servo tracking shearing system Material of blades: Gcr12 quenched
Power supply : hydraulic power
Frame : Pillar style with rack & pinion system
Stroke switch : non-contact photoelectric switch
We will give more cutting blades for you to change to fix those different drawing profiles.
Hydraulic Station
Hydraulic motor Power: 5.5kw for each one
Hydraulic oil: 46#
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And three sets: one is for punching hole; one is for printing words and one for cutting. Sets of electromagnetism valves.
Electric Control System Feature:
- Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2.Other electric element are Delta
- Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
The advantages of Combined stud and track rolling forming machine:
- Two lines together, it takes up small space.
- One worker can watch the production of two lines.
- Two types speed machine design optional, normal speed like 25m/min and high speed design like 45 meter per minute.
- As to the cost, it is more or less same like two lines.
- It is good for those whose factory is quite small but needs to hold more machines.
We have another options for your reference: If you budget is so limited you can choose to use one shaft with two types rollers like the following machines. But we need to discuss to check whether two profiles could be made like this or not.
Combined stud and track rolling forming machine working videos for your reference:
